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Metal Fabrication

From 60-minute quotes to under 5 minutes — with zero errors.

How a metal fabrication shop eliminated their quoting bottleneck and tripled daily output.

<5 min Quoting time (was 30–60 min)
0 Material miscalculations since launch
3x More quotes per day

The Problem

Quoting took 30–60 minutes per job using pen, paper, and phone screenshots. Material calculations were done by hand, leading to costly errors. The owner was the only person who could produce accurate quotes — if he was unavailable, the business stopped.

Quoting took 30–60 minutes per job using pen, paper, and phone screenshots

Material calculations done by hand led to costly pricing errors

Only the owner could produce accurate quotes — creating a single point of failure

When the owner was unavailable, the quoting process stopped entirely

What We Built

A custom quoting and job management system that auto-calculates material costs, generates professional quotes in under 5 minutes, and allows any trained team member to produce accurate estimates. Integrated with their existing supplier pricing and shop floor workflows.

The Results

<5 min

Quoting time (was 30–60 min)

0

Material miscalculations since launch

3x

More quotes per day

The owner is no longer the bottleneck. Multiple team members now produce accurate quotes in minutes, not hours. Material pricing errors — which used to cost thousands per quarter — dropped to zero. The shop processes three times as many quotes per day, directly increasing revenue capacity.

We went from spending an hour on every quote to under five minutes. The system paid for itself in the first month.

Shop Owner

Meridian Shield

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How We Got Here

Week 1–2

Discovery

Sat with the owner through a full quoting cycle. Documented every material lookup, calculation, and pricing decision.

Week 3–5

Build

Built the quoting engine with supplier pricing integration and material calculator. Tested against 50 historical quotes for accuracy.

Week 6–7

Launch

Rolled out to the team with hands-on training. Ran parallel quoting (old vs. new) for one week to validate.

Ongoing

Optimize

Supplier pricing updates automatically. New material types added as the business takes on new project categories.

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